S H I V M E T A L

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Shiv Metal Works” is a well-known Manufacturer of a flawless assortment of Bronze Casting, Gear Coupling, MS Casting, etc. Incepted in the year 1991 at Ghaziabad (Uttar Pradesh, India),

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Foundary

Foundary

Pattern Shop

a) We have modern Pattern Shop with 3D Scanning Facility

b) Approved Vendor base to manufacture Wooden, Aluminum patterns on CNC and VMC machines.

c) Auto Cast Simulation Software to get sound castings

Moulding and Core

300 Kg Sand Mixer2 no
200 kg sand mixer1 no
100 kg sand mixer1 no
1.5 X 1.5 X 1.5 meter core baking oven1 no
Variable size molding box from size 12” X 14” X 4” to 36”X 42”X14” 
Vibrating CompactionTable1 No
Continuous Sand Mixer with reclamation Plant. (20 M T)1 No

 

 

Melting

Various Medium frequency furnace with

  • 2200 Kg Crucible – – 1 No.
  • 700 Kg crucible  – 01 No
  • 400 Kg Crucible  – 01 No.
  • 5000 Kg Crucible – – 01 no

Fittling

Non Destructive Testing(NDT)

  • Radiography Testing : Enclosures : 4 no for (IR 192, Co 60 & Xray)
  • Ultrasonic Flaw Detection Testing.
  • Magnetic Particle Testing Machine.
  •  Dye Penetrate Testing.
  •  

Heat Treatment

Heat Treatment of casting is done under supervision of Q.C. Dept. Personnel.

Quality plan is made for all available grades & followed strictly.

For various Heat Treatment Processes like Annealing, Normalizing, Tempering etc.we have 3 Nos. of Furnaces as follows:

  • FABROTHAL HEAT SYSTEM Make 64 kw electrically operated Heat Treatment

Furnace Size:- D5’3” X W 4’9” X H3’6”.

Operating Temperature maximum 1200 oC

(On line provision for process control of Heat Treatment & Heat Treatment Graphs.)

  • FABROTHAL HEAT SYSTEM Make 90 kw electrically operated Heat TreatmentFurnace Size :- D5’6” X W6’3” X 4’

Operating Temperature maximum 1200oC.

(On line provision for process control of Heat Treatment & Heat Treatment Graphs.)

  • Gas fired Heat Treatment Furnace : Size – D6’ X W6’ X 4’

Operating Temperature maximum 1150oC.

(On line provision for process control of Heat Treatment & Heat Treatment Graphs.)

Quality Testing

Our Laboratory is well equipped with all the necessary equipment’s required for controlling quality from raw material inspection to final product inspection.  The details of Quality Testing Equipment’s are as follows-

1) Sand Testing Equipment :

Sr. No.

Name of Equipment

1.

Sieve Shaker

2.

Mould Hardness Tester

3.

Rapid Moisture Tester

4.

Permeability Tester

5.

Clay Washer

6.

Sand Rammer